01
Load Assessment
Defined loads, constraints, materials, and operating conditions create a dependable basis for analysis.
Engineering consulting
Engineering analysis service
Engineering Analysis (FEA)
Validate designs before manufacturing. Reduce engineering risk with analysis.
We perform engineering analysis to evaluate structural performance, identify potential failures and support confident engineering decisions before manufacturing, procurement or product release.
Customer problems
Are engineering uncertainties delaying your project?
Unverified performance can delay decisions, increase prototype costs, and allow avoidable failures into testing or manufacturing.
- 01Will the design withstand the load?
- 02Is the structure too heavy?
- 03Are safety margins sufficient?
- 04Prototype costs are too high.
- 05Unexpected failures occur during testing.
- 06Design changes happen too late.
- 07Customers require engineering validation.
- 08Manufacturing starts before performance is verified.
Why this happens
Engineering decisions made without validation increase project risk.
Assumptions about loads, materials, and structural behaviour can hide risk or add unnecessary weight and cost.
- Load paths are unknown.
- Stress concentrations are overlooked.
- Material assumptions are incorrect.
- Safety factors are uncertain.
- Designs are over-engineered.
- Physical testing happens too late.
- Performance is estimated instead of analysed.
LOAD CASE / SIMULATION RESULTS
Understand structural performance before committing to manufacture.
Defined load cases, simulation, result validation, and engineering judgement turn uncertainty into actionable evidence.
How GilMan Engineering helps
Engineering decisions supported by analysis.
We assess loads, analyse structural performance, validate designs, investigate failures, improve designs, and provide clear engineering recommendations.
01
02
Structural Analysis & Validation
Simulation, calculations, and engineering review reveal stresses, deflection, safety margins, and structural behaviour.
03
Design Improvement & Recommendations
Clear results and practical recommendations support validation, optimisation, failure investigation, and design decisions.
What we deliver
Engineering analysis outputs ready to support confident decisions.
Results are documented clearly so design, procurement, manufacturing, and validation teams can act with confidence.
FEA Reports
OUTPUT 01
FEA Reports
Clear information prepared to move the work into its next practical stage.
Stress Analysis
OUTPUT 02
Stress Analysis
Clear information prepared to move the work into its next practical stage.
Deflection Results
OUTPUT 03
Deflection Results
Clear information prepared to move the work into its next practical stage.
Safety Factor Assessment
OUTPUT 04
Safety Factor Assessment
Clear information prepared to move the work into its next practical stage.
Design Validation
OUTPUT 05
Design Validation
Clear information prepared to move the work into its next practical stage.
Engineering Calculations
OUTPUT 06
Engineering Calculations
Clear information prepared to move the work into its next practical stage.
Optimisation Recommendations
OUTPUT 07
Optimisation Recommendations
Clear information prepared to move the work into its next practical stage.
Engineering Summary Report
OUTPUT 08
Engineering Summary Report
Clear information prepared to move the work into its next practical stage.
Manufacturing Recommendations
OUTPUT 09
Manufacturing Recommendations
Clear information prepared to move the work into its next practical stage.
Typical projects
Analysis support for components, structures, tooling, and industrial equipment.
From individual brackets to heavy machinery, each study is based on defined loads, practical constraints, and the decision your team needs to make.
Machine Frames
Machine Frames
Structural performance assessed under defined operating loads.
Welded Structures
Welded Structures
Stress, deflection, and load paths evaluated across fabricated structures.
Sheet Metal Components
Sheet Metal Components
Thin-wall components analysed for strength, stiffness, and efficient material use.
Tool Assemblies
Tool Assemblies
Tooling behaviour validated before manufacture and production use.
Production Equipment
Production Equipment
Equipment structures checked against practical factory load cases.
Lifting Devices
Lifting Devices
Load-bearing equipment assessed for stresses, deflection, and safety factors.
Structural Supports
Structural Supports
Supports validated for their intended loads and boundary conditions.
Industrial Machinery
Industrial Machinery
Machine structures analysed to reduce performance and manufacturing risk.
Brackets & Mounts
Brackets & Mounts
Connections and mounting components evaluated at critical interfaces.
Heavy Equipment Components
Heavy Equipment Components
Robust components assessed under demanding service conditions.
Engineering process
A simple process that keeps the work moving.
Understand
01
Understand
Clarify the design, operating conditions, decisions required, and analysis objectives.
Define Load Cases
02
Define Load Cases
Define forces, constraints, contacts, materials, and relevant operating scenarios.
Create Simulation Model
03
Create Simulation Model
Prepare suitable geometry, mesh, materials, connections, and boundary conditions.
Run Analysis
04
Run Analysis
Solve the defined cases and review stresses, deflection, and structural behaviour.
Validate Results
05
Validate Results
Check assumptions, convergence, result quality, and engineering significance.
Engineering Recommendations
06
Engineering Recommendations
Document findings and provide practical validation, optimisation, or design recommendations.
Engineering capabilities
Engineering judgement leads every deliverable.
Structural analysis, design validation, optimisation, and clear documentation support each project from load definition through engineering recommendations.
Engineering capability areas
Static Analysis
FEAStructural Analysis
- STStatic Analysis
- LOLoad Assessment
- DEDeflection Analysis
- STStructural Behaviour
Safety Factors
VALDesign Validation
- SASafety Factors
- STStress Evaluation
- PEPerformance Verification
- ENEngineering Review
Weight Reduction
OPTDesign Optimisation
- WEWeight Reduction
- MAMaterial Optimisation
- PEPerformance Improvement
- ENEngineering Recommendations
Analysis Reports
DOCEngineering Documentation
- ANAnalysis Reports
- CACalculation Summaries
- VAValidation Documentation
- DEDesign Recommendations
Frequently asked questions
Questions before we start.
Can you validate my design before manufacturing?
Yes. We can define appropriate load cases, analyse structural performance, and document the results before manufacturing begins.
Can you analyse welded structures?
Yes. We analyse welded frames and structures using suitable connections, loads, constraints, and material assumptions.
Can you optimise a design for weight?
Yes. Analysis can identify lightly loaded regions and opportunities to reduce material while maintaining required performance.
Can you investigate engineering failures?
Yes. We assess load paths, stress concentrations, materials, boundary conditions, and available evidence to support failure investigation.
Can you support prototype validation?
Yes. Analysis can guide prototype planning, compare predicted and observed behaviour, and support design updates before release.
Can you review existing designs?
Yes. We review existing geometry, assumptions, calculations, load cases, and performance requirements to identify risk and improvement opportunities.
Can analysis reduce manufacturing costs?
Yes. Early validation can reduce prototype iterations, late design changes, excess material, and avoidable manufacturing risk.
Can you provide engineering reports?
Yes. We provide clear reports covering assumptions, load cases, methods, results, conclusions, and engineering recommendations.
Need confidence in a design before manufacturing?
Discuss your design, loads, constraints, and validation needs to identify a practical analysis plan.